Saimo 6000 Belt Scale Integrator Product Details
1. Product Overview
The Saimo 6000 Belt Scale Integrator is a revolutionary device in dynamic weighing systems, expertly crafted for industrial belt conveyors. Harnessing the power of cutting-edge 24-bit A/D conversion alongside a robust 32-bit microprocessor, it delivers exceptional precision in processing signals from load cells and speed sensors. This advanced technology enables it to compute and vividly display both instantaneous flow rates and cumulative weights with unparalleled accuracy. Its application spans across diverse industries such as power generation, coal mining, metallurgy, and chemical sectors. Here, it plays an instrumental role in ensuring exact material metering and streamlining production control, setting new benchmarks in efficiency and accuracy.
2. Core Advantages
| Advantage Dimension |
Specific Features |
Competitive Edge |
| High Precision |
24-bit A/D converter with 0.02% F.S. accuracy |
Outperforms 16-bit by 30% in precision |
| Intelligent Control |
Built-in PID algorithm for automatic flow adjustment |
Enables closed-loop control, reducing manual intervention |
| Rugged Design |
IP65 protection rating; -10ºC~+50ºC operating range |
Reliable in harsh environments with dust, moisture, and vibration |
| Easy Operation |
320×240 LCD with multi-language menu; one-key calibration |
Minimizes training time for operators |
| Flexible Connectivity |
8 programmable inputs & 12 outputs; supports RS485, Profibus |
Compatible with PLC, DCS, and SCADA systems |
3. Technical Specifications
| Parameter Category |
Details |
Industry Standard |
| Model |
Saimo 6000 series (e.g., 6001F, 6105P) |
- |
| A/D Conversion |
24-bit, 200Hz sampling rate |
GB/T 7724-2008 |
| Accuracy |
±0.02% F.S. |
ISO 9001:2015 |
| Speed Input |
5-30V pulse signal, encoder-compatible |
- |
| Analog Output |
Dual 4-20mA, programmable for flow control |
- |
| Communication |
RS232/RS485, Profibus (optional) |
IEC 61158 |
| Power Supply |
110/220/240V AC ±10%, 50/60Hz; DC 24V (select models) |
IEC 60364 |
| Protection Level |
IP65 (metal housing); IP66 (plastic housing, selected models) |
IEC 60529 |
| Operating Temp |
-10ºC ~ +50ºC |
- |
| Storage Temp |
-40ºC ~ +70ºC |
- |
4. Application Scenarios
4.1 Power Generation Industry
In the demanding environment of coal transportation systems within power plants, the Saimo 6000 proves its worth by delivering precise measurements of coal flow rates. Its sophisticated PID control function adeptly adjusts feeder speed in real-time, thereby ensuring optimal combustion efficiency and significantly minimizing fuel waste. Beyond this, it provides indispensable data critical for meticulous cost accounting and comprehensive energy management, making it a vital tool for modern power generation facilities.
4.2 Coal Mining Sector
In both underground and surface coal conveyor systems, the Saimo 6000 enables unmatched precision in production volume tracking, thereby supporting highly efficient mining scheduling. Furthermore, in coal washing plants, it elevates material flow control, leading to enhanced separation efficiency and superior product quality. Its role is pivotal in optimizing these processes, driving both productivity and quality improvements.
4.3 Metallurgical Industry
Within the metallurgical industry, especially in steel mills handling iron ore, coke, and other raw materials, the Saimo 6000 ensures meticulous batching by expertly controlling conveyor speeds. This precise control is key to maintaining consistent smelting processes, thus enhancing steel quality and dramatically reducing production costs. Its implementation heralds a new era of precision and efficiency in metallurgical operations.
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