Saimo 6000 Belt Scale Integrator Product Details
1. Product Overview
The Saimo 6000 Belt Scale Integrator is a groundbreaking component in the realm of dynamic weighing systems, precisely crafted for the sophistication of industrial belt conveyors. Leveraging cutting-edge 24-bit A/D conversion alongside a robust 32-bit microprocessor, it adeptly processes signals from both load cells and speed sensors, accurately calculating and clearly displaying instantaneous flow rates and cumulative weights. Widely acclaimed in sectors such as power generation, coal mining, metallurgy, and chemical industries, it stands as a beacon of reliability for accurate material metering and seamless production control.
2. Core Advantages
| Advantage Dimension |
Specific Features |
Competitive Edge |
| High Precision |
24-bit A/D converter with 0.02% F.S. accuracy |
Outperforms 16-bit by 30% in precision |
| Intelligent Control |
Built-in PID algorithm for automatic flow adjustment |
Enables closed-loop control, reducing manual intervention |
| Rugged Design |
IP65 protection rating; -10ºC~+50ºC operating range |
Reliable in harsh environments with dust, moisture, and vibration |
| Easy Operation |
320×240 LCD with multi-language menu; one-key calibration |
Minimizes training time for operators |
| Flexible Connectivity |
8 programmable inputs & 12 outputs; supports RS485, Profibus |
Compatible with PLC, DCS, and SCADA systems |
3. Technical Specifications
| Parameter Category |
Details |
Industry Standard |
| Model |
Saimo 6000 series (e.g., 6001F, 6105P) |
- |
| A/D Conversion |
24-bit, 200Hz sampling rate |
GB/T 7724-2008 |
| Accuracy |
±0.02% F.S. |
ISO 9001:2015 |
| Speed Input |
5-30V pulse signal, encoder-compatible |
- |
| Analog Output |
Dual 4-20mA, programmable for flow control |
- |
| Communication |
RS232/RS485, Profibus (optional) |
IEC 61158 |
| Power Supply |
110/220/240V AC ±10%, 50/60Hz; DC 24V (select models) |
IEC 60364 |
| Protection Level |
IP65 (metal housing); IP66 (plastic housing, selected models) |
IEC 60529 |
| Operating Temp |
-10ºC ~ +50ºC |
- |
| Storage Temp |
-40ºC ~ +70ºC |
- |
4. Application Scenarios
4.1 Power Generation Industry
Within the coal transportation frameworks of power plants, the Saimo 6000 delivers impeccable accuracy in measuring coal flow rates. Its innovative PID control function dynamically adjusts feeder speed in real-time, which ensures peak combustion efficiency and significantly lowers fuel wastage. Additionally, it provides invaluable data for meticulous cost accounting and strategic energy management.
4.2 Coal Mining Sector
Deployed in both underground and surface coal conveyor systems, it facilitates precise tracking of production volumes, empowering efficient mining schedules. Within coal washing plants, it plays a crucial role in optimizing material flow control, boosting separation efficiency, and enhancing overall product quality.
4.3 Metallurgical Industry
In the intricate handling of iron ore, coke, and other raw materials in steel mills, the integrator provides exact batching by expertly managing conveyor speeds. This precision guarantees consistent and superior smelting processes, ultimately enhancing steel quality and driving down production costs.
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